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R&D

Design to Cost Challenger

Industrial Profitability: What if your margins are hidden within your product structure?

Design freezes 80% of your costs, while procurement often only has control over the remaining 20%. Yet, many companies only discover the true cost of their product once it hits the production line. By then, it’s already too late.

In industry, weight and complexity carry a price: material, production, transport, and now, your carbon footprint.

Design to Cost (DtC) inverts this paradigm: function dictates geometry.

The approach must be rigorous:

  • Budgeting by Function: Each function is assigned a cost target from the very beginning.
  • Strategic Trade-offs: Every technical solution is weighed against its feasibility, risks, and financial impact.
  • Supplier Co-design: Integrating shop-floor constraints from the very first sketch to align the design with the production tools.

If the cost target isn't met, you iterate. Without compromise.

The real obstacle isn't technological; it’s operational. Moving past "the way we’ve always done it" requires allocating expert resources to challenge the status quo and maintain budgetary discipline throughout the entire development cycle.

In our role as a Design to Cost Challenger, JB Interim leads your engineering projects to identify and capture these untapped profitability potentials.

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